Question for those who have done it. I got a factory extended idle switch and installed it. It works about 50% of the time. Usually it always works when I first turn the vehicle on, but if I've been driving for a while, it usually won't turn on.
I took the panel illumination wire and ground (orange and black) from the fog light pigtail, the dark blue power wire is spliced into the cigarette lighter/aux power circuit which is where my FSM says the oringal switch goes. And then I cut back the sheath of gray wire but didn't snip the wire, and just soldered the activation wire directly to that. do people usually just cut the gray #12 pin wire under the hood, and butt connect it to the lead coming from the switch?
Sounds to me like one of your connections is loose, either on the ground side of the switch, or the PCM side of the switch:
If it was the Orange wire, the switch's panel light wouldn't work correctly but it would have no effect on idle operation.
If it was the Dark Blue/White wire, the indicator light wouldn't work correctly but it would have no effect on idle operation.
If it is the Grey (Idle Actuator) wire, your idle will not work correctly but the switch lighting should be fine.
If it is the Black (Ground) wire, the idle, panel light, and indicator light should all be having issues at the same time.
It shouldn't matter how you make your connection to A12 so long as it's a good connection. The Grey wire is not connected to anything at the other end so it doesn't matter if you splice it, cut it, tap it, or any other method. I used a wire tap with a bullet connector myself, probably the least reliable option on such a small gauge wire.
Unless your '99 FSM is somehow different than mine, I don't believe that the switch indicator light power source (DB/WT) is shared with either the cigarette lighter power or the auxiliary power outlet. Both outlets initially receive power from BATT A7, but the cigarette lighter power passes through a relay which is kicked on by RUN-ACC A31. This means if you connected it to the cigarette lighter power source (Red), the indicator light would work in the
RUN or ACC positions. If you connected it to the auxiliary power outlet (Red/Light Blue), the indicator light would work
all the time as the auxiliary outlet is a fused B+ connection and is
always hot. The intended power wire (Dark Blue/White) is powered by RUN A22 which is only hot with the ignition in the RUN position. Extended idle operation should not be affected either way, but you could get a false indicator light with the Extended Idle switch in the "On" position and the ignition switch in any position other than RUN.