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Your current pattern is to high on the face of the tooth. There should always be some clearance between contact pattern and top of tooth (FSM). Here is one of the pest pictures to explain what is needed for you. Thanks to BellaVista from Pirate4X4. Anyone that sets up gears should read this article by him. http://www.pirate4x4.com/tech/billavista/Gear_Setup/
If you have to go down to .005 for backlash then so be it. It's still within spec.
Your current pattern is to high on the face of the tooth. There should always be some clearance between contact pattern and top of tooth (FSM). Here is one of the pest pictures to explain what is needed for you. Thanks to BellaVista from Pirate4X4.