Man, and I was searching for a useful thread...lo and behold.
I'm having the EXACT same problem with my '94 XJ. I recently installed an aftermarket stereo as well. I also used the illum wire in the stereo harness to trigger the light in a Sunpro tach. After it all came together, there were no problems for a good week. Then one day my gauge lights, shifter bezel lights, 4wd selector lights, and the lead to the tach from the stereo harness are out (tach still works, just doesn't illum when the headlamps go on). I look at the fuse block and there are 2 blown fuses (just bought the jeep), one going to the rear defrost, and another for which I have no idea. I replace both...problem solved...for another week. Then the dash lights go out again. (Rear defrost still works). I look at the fuse block...no blown fuses. Taillights work. Cigar lighter works. Overhead dome works...even turns on when I turn the dimmer all the way on. Stereo still works. Tach still works (no illumination though). I start picking...no measurable current from the illum lead in the stereo compartment. With the same grounds, i hook up a 12v hot wire to the tach. The grounds are still good.....and now I'm frustrated. So i pulled the dash apart, and got all cut and scratched up on the underneath of the dash...we wont go there...
If i could find out where the lead for the dash dimmer comes into the system for the ENTIRE dash light system, i could work it down, testing leads and grounds, and most likely come up with a checklist of open air connections (accessories that you could check that would be inline with the dash lights to pinpoint the problem area, and if there was a short or not, and where it might be).
My question is, where could i get a diagram of the location, color, and path of all these wires (start, to finish, and all the taps in the middle), and with the combined knowledge of everyone in this jeep world, would this even be the solution......is there an easier way? So on and so forth. Anything that anyone gives me that i try and test to be partially functional in any aspect, I will republish as a concise guide to this problem. I have seen a couple of threads for this issue, but to my knowledge they all are a little vague and indescript for a repair guide.
Sorry for this mad load of spam...