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Weld in a patch, it sucks but its pretty much the only option. There are a few write ups on it, I started a write up but didn't finish the thread, but they did turn out pretty good. Welding that sheet metal sucks and you will have to grind at least 3/4 inch up or you will burn the paint.
saw ur write up, one question on the last pics, did you weld to the tub and then bend the metal upward. And what thickness did you end up using for the patch
On that side it fit inside the fender then I kind of just tapped the edge down over it. The other side I made it fit over the edge, welded it then trimed it down, it was much easier and turned out better. I don't know exactley the thicknes but it was just slightley thicker then the fender material.