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Team NAXJA/Petty Cash Racing stock class KOH XJ build

Where did the motor go?



About 3/8" to the right. Seriously.


Pretty accurate.

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So we went testing Saturday. The car did *awesome*, but we were having this problem:

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We attribute this to getting hit two years ago, but after bending it strait, it was bending back again. Decided we had to deal with it.

That setup was a mod on top of a mod on top of a mod, on top of the factory bumpstop towers. It looked fine installed, but once we cut it off, wtf!

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You can still see the factory bumpstop tower base in there. I swore we cut that off?

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Yeah, I don't know how this lasted so long.

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I *swear* that bumpstop tower used to go all the way up to the body mount, which is reinforced from the backside. Naughty elves must have half assed this during the night.

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SO.

On to a stick of 2" .250" and the bandsaw.

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The coil buckets are about 4.5* from being flat, and we need about 1* of angle to keep things strait on impact, so some highly calibrated eyes and a sander gave us a 3.5* angle at the top of the tubes.

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Cap the end to help stop them from deforming on repeated and constant impact.

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Up against the factory bucket, which we have a plate and tie in to the engine cage on the other side off.

1* off center and burn it in.

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Now to finish it up, a couple of 4"x1.25" billets and a lot of machine work.

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We need our same 3.5* off the top to start with.

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Into the lathe for some finishing work.

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Throw a little weight on it to keep things tight

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A little burnination.

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I can't imagine 2" .250 will bend under direct impact. Welded to the coil seat and the bottom of our spacer, and the spacer welded to the coil seat, I can't imagine it ever shifting.

A little paint, and this problem is solved for good in my eyes.

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As always, I find myself amazed at the quality of the work Dallas @ SFR pumps out, and how incredibly fast he gets through it. Beginning to end this was like 5 hours of work, and that included him waiting on me to finish all of the grinding. ;)
 
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I did forget to mention that we shifted the entire coil assembly outboard .250" to give us a little more clearance to the fender and trackbar mount. It may end up causing a slight bit of bow in the coils, but meh. I'd rather that than interference, which is so common on XJ's
 
I dig it. hell, it wouldnt be a bad product to mass produce and sell if the price is right.
 
I dig it. hell, it wouldnt be a bad product to mass produce and sell if the price is right.

I don't know that it would really work without bracing what's above it.

We have a 3/16 plate just above what we're tying into, with the cage bracing that.

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I also doubt people would want to pay the associated price tag on this one. Sometimes what seems simple is really not at all.

As always, I find myself amazed at the quality of the work Dallas @ SFR pumps out, and how incredibly fast he gets through it. Beginning to end this was like 5 hours of work, and that included him waiting on me to finish all of the grinding. ;)

5 Hours, $100/hour, + $100 for materials ~~ $600? :compwork:

Try selling $600 bumpstop towers to XJ guys. (n)
 
5 Hours, $100/hour, + $100 for materials ~~ $600? :compwork:

Try selling $600 bumpstop towers to XJ guys. (n)

You nailed it.

That said, the stock towers have a big problem with bending and I will be taking a close look at our new shop truck to see if I can't find a stronger solution that will be far more economical than this.
 
Except for having to work around the factory sheet metal mounts holding them in place. But I guess that's not an issue anymore. I'm definitely going to have to reinforce mine like you guys did. I want to incorporate airbumps inside the coil.
 
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