I don't remember how much play was in the shaft itself but I would say if it's not leaking fluid it's ok. The shaft is going to be held in position by the pilot bearing, that's what it's for. The only thing I would be worried about is the seal leaking and contaminating the clutch plate.
:soapbox::smootch:
1/8 inch SIDE PLAY does not sound like too much play with tranny out and front bearing cover still installed.
Yes the pilot bearing is part of the equation.
If the tranny was fully engaged, the inut shaft bearing and the intermediate shaft needle bearings should be OK.
You'd have to dissassemble to check the needle bearings.
Isn't there a spec for front shaft end play (in and out )??
:soapbox:
Most aluminum housing transmissions should have a preload so there is no end play whatsoever. It has to do with expansion rates of the steel shaft versus the aluminum housing.
:soapbox:
I'd say, now the guy is an expert at removing and replacing, so throw it back together and go riding
:woohoo::
:
Wait a minute, what's this
.
"...brass and he was able to remove all of it with a razorblade and some emery cloth..."
"..pilot bearing welded itself to the transmission input shaft..."
.
Was there brass on the input shaft or in the crankcase.
You need to replace the brass bushing.