BlueGerbil,
If you haven’t mechanically inclined, a low buck stroker might be out of reach. The best/most important thing that you need to do is READ, READ, and READ some more. Here are three links that you should digest.
http://www.angelfire.com/my/fan/stroker.html
http://www.jeep4.0performance.4mg.com/stroker.html
http://www.madxj.com/
I went to my local u-pull-it yesterday with one purpose in mind....get my hands on a 258 crank and rods. I was very lucky found a 74 FSJ Cherokee that already had the manual tranny removed, but the bellhousing was still in place. A few minutes spent pulling the oil pan and I found a crank with casting #3214723...12 counterweights!!! After pulling the head and driving out the pistons and pulling the crank I was dirty, covered with nasty burnt oil and all I paid was a whopping $21!!!
Yes, there are good deals to be found but sometimes patience is hard to come by.
I'm still looking for the best value (not necessarily the cheapest) with regards to machining the parts. I'm not a penny pinching miser, but I do want to spend as little as possible and still end up with a strong, well built motor. I've found a huge difference in prices from shop to shop. Here's what a highly recommended shop sent me after I requested a price quote from them...
Frank,
Here is the information you requested about the Jeep 4.6 stroker engine.
$750 Parts which includes the following
Master rebuild kit w/ Felpro gaskets, Comp cam and lifter kit, Cloyes roller
timing set, Melling oil pump, Speed Pro pistons w/rings, Clevite bearings, and
a brass freeze plug kit.
ARP rod bolt kit
K-Line valve guide liners
$1115 Labor which includes the following
Hot tank block
install new guides in cylinder head
three angle valve job
mill head flat
set stem height
port and polish cylinder head
deck block to restore original quench distance
bore and hone cylinders w/ torque plate
resize rods w/ arp bolts
mount and align rods and pistons
grind crankshaft
balance crankshaft
install new cam bearings
install oil galley plugs, and freeze plug kit
I may have included some things in the labor charges that you might not be
interested in doing, if that is the case the price will come down. Please call
me if you have any questions regarding this estimate.
I also found another shop that will charge $10/cylinder if I buy my pistons from them.
A third shop gave me a decent price over the phone for each individual bit of machining and then jacked the price up by 20% for each when I said I would be providing the parts...then they promptly hung up on me.
Take your time, research, and make sure you have all the tools available to assemble a motor...then get busy. Re-building an engine is not Black Magic, but it can be a daunting task for a first-timer.