it seems like there isnt much room to work with between the wheel-well itself and the unibody frame rail there for a shock to go through..and it may have to be on a bit of an inward canted angle to accomplish it...which seems like it could be odd fitment to me, and potentially will be kissing the frame..ive never seen anyone cut up the wheel-well at all to get the shock through, so this is why i ask.
also, i assume the shock has more fore and aft motion moreso than side-side motion, so perhaps a slightly elongated hole for the shock is logical in the floor?
This is exactly why my floors are peeling up next to the frame rail. I didn't take into account the side to side motion of the shocks, only fore/aft. i left 2" in front and 2" behind the shock, no problems there. there is 3/4" on the outside (next to the fenderwell) and 1/2" on the inside (next to the frame rail). the inside is the only area that hits. the Filars cut thier inner fenderwell to run the shock in a better position, as well as many others. someone on this board did a really clean job and actually cut the section of the fenderwell and welded in a curved piece of metal to go around it to close the fenderwell back off. remember if you cut into the fenderwell anything kicked up by the tires is going to go right inside the jeep (mud, dust, rocks, etc). Pics at the end of this post.
no real way for me to know how much they move...figure i'd ask before doing the good ol 'guess check and revise' tactic, haha
thats a tough one. you cant really know until you know where and how high you are mounting the top of the shock. its going to pivot on that point and the more it is in front or behind the center line (straight up) the more it is going to pivot on that upper mount.
hope this helps. Here is a pic of the filars where the bypass shock is through the fender well, as well as a couple pics of my setup.
side view from outside
that last one is kind of a crappy pic but you can see how close it was to the shock body. on the way home from getting the hoop welded in it dented up all four sides of that hole... just driving on the street.
ill try to get a better pic of what it looks like now, that area is really beat up now. My Jeep isn't here or I would go out and snap a pic right now.
and before anyone give me shit for the single shear mount .!.
.!. it is what it is. its a 5/8s grade 8 bolt and its mounted to a solid piece of billet round stock drilled out and welded all the way around on both sides. thats the only part of the entire hoop that hasnt moved, lol. the legs have deformed (i think from the floor and frame rails being tweaked) and the welds are cracking on the underside of the braces. No big deal though, everything will be in a new body in a month or so
hope this helps ya out a bit in your decision bud :cheers: