thanks for the tips.
cant work on the axle tonight..but tommorow night i will
1: change back to the .020 shim, (taking out .006)
2: play with the backlash and open it up a bit.
im a little confused with this, perhaps im mislead. the ring gear I have has "BL .006 - .008" scribed into it. im assuming this is the backlash used at the factory when they lashed the gears? am i wrong to shoot for this. I have had the backlash at .010 and .011, but tightened it up becuase of the marking on the ring gear. i did not however, run a pattern with the wider backlash.
3: ill try and use less paint and take more pics of the painted teeth as well as other teeth where the paint was deposited.
4: ill also then pull the carrier and take pics of the pinion.
i appreciate the advice, ive read 10000 gear posts all over the net and I have the mechanics down, its the reading the patter stuff thats getting me. haha.
oh well, better to take it slow and learn and the screw it up.