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sometimes the intermediate shaft breaks, but the bigger problem is that all of them except the 95 YJ use the small 260x joints. upgrade with 95 YJ shafts.
With the vacuum disco, you're relying on the vacuum motor to lock the passenger side two peice axleshaft together. You've got a little fork sliding a locking collar over splined sections on the axleshafts.
XJs with disco axles never had 297x joints in the axles. To just upgrade the joint size, you need to get the passenger side shaft from a '95 YJ. To go to one-peice shafts - OEM or alloy - you need to install new seals in the housing. It kinda sucks if you don't have the proper tools.
If I were to do it again, I think I would get a non-disco housing before I regeared. Finding non-disco shafts is easier the finding disco shafts, especially with 297x joints instead of the older 260 joints. I also like the simpler design.
I also have a D30 disco and was thinking of locking it in the future. If you put a solid axle in there would this increase the chance getting front driveshaft vibes at street speeds becuase it now it permenatly spins?