NUMBER: 08-34-99
GROUP: Electrical
DATE: Oct. 8, 1999
SUBJECT:
Head Lamp Flicker
OVERVIEW:
This bulletin involves installing a cooling fan relay module to reduce the current surge when the cooling fan cycles on.
MODELS:
1997 - 1999 (XJ) Cherokee
SYMPTOM/CONDITION:
A momentary headlamp flicker may be present when the cooling fan or air conditioning compressor cycles on.
DIAGNOSIS:
This condition is difficult to diagnose and may only be noticeable in rural areas with no ambient lighting. If a customer indicates that the symptoms are present, perform the Repair Procedure.
PARTS REQUIRED:
1 05013440AA Relay Module
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No: 08-65-12-93 0.2 Hrs.FAILURE CODE: P8 - New Part repair procedureTHIS REPAIR IS COMPATIBLE WITH DAIMLERCHRYSLER'S MOBILE SERVICE PROGRAM AND DOES NOT REQUIRE HOISTS OR OTHER FULL SERVICE FACILITY SPECIAL EQUIPMENT.
1.Remove the air cleaner cover.
2.Remove the air cleaner element.
3.Remove the air inlet hose from the air cleaner cover.
4.Remove the air cleaner housing from the inner fender well.
5.Position the relay module on the inner fender well as shown in Figure 1. Mark the locations for the four attaching screws.
6.Drill four 1/8-inch holes in the marked locations.
7.Coat the edges of the holes with a corrosion resistant primer.
8.Attach the module to the inner fender with four # 10 X 1/2 inch sheet metal screws.
9.Disconnect the cooling fan from the electrical harness.
10.Connect the relay module between the fan and harness.
11.Insert the connector retainer into the existing hole shown in Figure 1 to secure the harness.
12.Install the air cleaner housing.
13.Install the inlet hose.
14.Install the air cleaner element.
15.Install the cover.