Shogun said:
Once again, they are NOT for cooling.
Yes, the high speed crowd is concerned with the gas issue, but thier brakes are very good and thus the higher "bar" they meet before performance suffers. Junko brakes (read OEM) will get in over thier head at much more mundane speeds. Brake fade happens on OEM brakes after one stop, good brakes takes dozens if at all. So yes, we see fade on jeeps all the times, pull a trailor and your toast. "Extreme duty" for a Porsche happens above 150, for a Jeep around 45.
Agree with the comment about cheap junk. Rotors engineered with drilled or slots work great, rotors thrown on the drill press will break. Brakes have become a cosmetic statement and I am very suspect of available parts, are they cosmetic or real performance items?
An anecdotal comment about cracked or broken rotors is taken with a grain. It cannot be determined why that happened; bad engineering, bad heat treatment, bad habits? I wouldnt expect any 'merican manufacturer to be at the leading edge of brake engineering. Auto trans? Sitting at the stop light with your foot on the brakes when they are hot? Can you spell warped rotors? Yes. Not caused by slots.
Since rotors don't tend to be heat treated (mainly machined from cast,) we can cross that one off of the list.
Bad habits? Entirely possible. I once dated a woman who insisted on driving with both feet - not because it was a stick (I didn't teach her to drive one - I had enough headaches...) but because she was somehow convinced that you had to always be on one pedal or the other.
I changed brakes on her car - all four wheels' worth! - right about every nine months. Mine lasted for years - but she never made the connection.
There are several reasons why I quit dating her, but that was one of them - couldn't teach her anything...
Rotors engineered with drilling or slots shouldn't break - but most drilled rotors are just thrown into a CNC machine with a drill bit or a longish end mill (which is more likely - the mill won't walk) and just done. Little to no finish work - if you're lucky, they drill the rotor, then grind the surfaces - rather than grind the surfaces, drill the rotor, then debur.
Most reports from the field (particularly negative ones!) are taken with an appropriate grain of salt on my end - after all, what's to say that it wasn't a one-off defect, or that the operator didn't cause the failure? If I don't know the operator's habits, for instance, that's a larger grain of salt. If it's someone I've known and ridden with for a number of years, the grain shrinks rather drastically.
Negative reports from "da riceboyz" are almost automatically ignored, ditto most things read in "riceboy rags."
Flipside - there's an old saying that goes, "If one person calls you a jackass, you can probably ignore it. If a dozen people call you a jackass, perhaps you should find out why." Consistently negative reports are going to warrant further investigation on my part - since there just may be something wrong (the chances are that the reports could have come from a number of incompetent operators - but I'll figure that out if and when.)
A lot of brake failures are also caused by not "bedding" the pads properly during break-in. This can result in pads cracking, "chunking" (parts of the friction breaking loose,) or just plain shattering (happened to that prior g/f I mentioned earlier - nothing I could do there.) This isn't the fault of the brake materials - pre-bedded pads get spendy fast! - but of the operator and/or installer (the installer should cover proper break-in with the operator.)
Replacing the pads and the rotors
at the same time is a particular cause of failure - due to not bedding the pads. If you replace the friction members as a set, then break-in becomes
critical - not only do you have to warm the friction material up gradually (to control outgassing,) but you also have to allow the cast material of the rotors/drums to "normalize" from the amourphous cast state - or they'll crack.
I'll typically clean up the drums/rotors the night before - removing
all of the rust inhibitor! - and then take them inside. Put them in the oven to 400*F for one hour, turn the oven off, and allow them to cool (in the oven with the door
shut!- the more gradually they cool, the better!) overnight.
Do not pre-heat the oven first! This doesn't replace bedding, nor is it as accurate as a heat-treat oven, but it's worked for me for years, and it removes one potential problem during breaking. Usually, tho, I can get a nickel taken off each side of the old rotor and reinstall - which helps the pads break in a bit better, and the rotor is already normalised. Without normalising, there are myriad internal stresses within the rotor - from the casting and from the machining processes - and they're also going to be magnified by sudden heating and cooling. Your oven doesn't get hot enough to help the pads, tho - so follow instructions on breaking those in.