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Clonkity-clonk 8.25

Dragonslayer

NAXJA Forum User
Location
Los Angeles
'93 XJ, 4.0 HO, 2WD, 8.25" rearend.

I'm trying to track down the source(s) of some annoying clonk noises
coming from the 8.25" rearend on my Cherokee whenever I lift up off
of the gas pedal.

With the parking brake set and tranny in "N" - the drive shaft
can be rotated freely (by hand) about a 3/8" before the gears
engage and stop the driveshaft.

I'm guessing that the side gear thrust washers are worn.

I know that you're supposed to check the side gear clearance
with a pair of feeler guages - but doesn't the ring gear prevent
checking the side gear on the left side?

...also...

I noticed today that when the rearend is jacked up (parking brake off),
I can grasp the tire (both sides) and slide the axle (again, both sides)
in & out of the housing by about 3/16" - 1/4" (accompanied by a definite
clonk sound).

What's going on with this?

Last time I checked (8 months ago) the ringrear & pinion backlash
was OK, and the C-clips looked fine and appeared hardly worn.

Is the there a spec for the C-clip thickness that I can check
with my mic?

I know that the C-clips prevent the axle(s) from coming out
of the axle housing - but what is there to prevent the axles
from sliding inwards too far?

Is there something that I'm over-looking?

Thanks, all.
 
There are shims of varying thickness available or place under the side gears.C-cilps only come in one thickness and the cross pin keeps the axles from going in too far.
I had the same problem with a high milage 8.25,replaced it with a D44.
Looking in the FSM,a solution is either replace the side gears,case or both.
Wayne
 
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