Fuel tank leak

Any of you guys ever run into a problem getting the gas tank to seal up after replacing a fuel pump. I've done tons before but this rig just keeps weaping around the bung hole. I did the factory O ring but still giving me fits. I guess I will just get a piece of neoprene a bit larger and thicker and cut it as a gasket.

I had this problem, which is one reason I have vowed I will take the tank out next time I do this. It's probably just that the O-ring has been distorted. If so, I think your best bet is just to keep trying. Eventually it will go in right, if you don't get so frustrated you put a match to the whole rig first. You might also try coating the O-ring with vaseline or something to keep the flange from dragging it out of shape.

Matthew Currie said:

Eventually it will go in right, if you don't get so frustrated you put a match to the whole rig first.

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However, if you DO decide to go this option please let me know as there are some parts I'd like to swap first

O ring should be lubricated where you have parts moving against them (Ex. Lock ring). Also, check to see the mating serfces are clean.

Matthew Currie said:

..if you don't get so frustrated you put a match to the whole rig first.

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Just make sure you're not underneath it if you do.

I guess I'm going to get some sealer that will hold up to gas and goop it before I put it back together. I may get a new circular retainer from the dealer and see if it helps any. The smell on the run to Ouray gets a bit much, even for me, you should here what the wife has to say about it :rattle: