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About to replace the valve cover gasket on my '96 XJ for the first time and wondered if anyone had any advice. Already have Felpro gasket so we're good there.
I cleaned the mating surface really well. Wiped it down numerous times with a clean paper towel and solvent.
I used the OEM grommets in the valve cover instead of the Fel Pro grommets that came with the kit. A small drop of Loc Tite on the bolts/studs.
It has been holding up well, not a drop of leakage.
I usually go hand tight with the socket on an ext, and then 180 deg with ratchet. Also, alternate side starting with the center in a clockwise pattern, after they are "hand hight".
it's going to be standard torque value for a 1/4-20 bolt. Assuming it's grade 5 (pretty safe assumption) it's 8 ft lbs dry, 6.2 wet. x12 for inch-lbs.
Best bet is to clean & dry dry threads with brake clean & compressed air or a bucket of Simple Green or some such.
EDIT
And yes, make sure you don't chuck the metal washer / sleeve thingies when (if) you replace the grommets. It's a PITA to find those... ask me how I know...
Make gasket locating studs. You can take old valve colver studs, cut them off, grind the bolt heads to smaller than the thread OD, cut a slot in the heads, and paint them yellow or red so they dont get misplaced.