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  1. R

    Polishing a Dana 30

    I'm in the process of putting a manual hub conversion kit from EMS on my CAD Dana 30 as well as stronger inner axles. I need to remove the bearing that is that the intermediate shaft rides on near the vacum disconnect housing. Has anybody removed this bearing and how did you get it out?? Thanks
  2. R

    Fuel Cell Pump Question

    I am in the process of converting my Comanche into a flat deck and I was going to switch the battered fuel tank over to a 20 gallon fuel cell. The place I purchased the tank from said to use a Walboro 190l/hr fuel pump but I would rather use a MSD 2225 pump. Is a MSD 2225 good for a stock 4...
  3. R

    Long Arm Question

    A question for the long arm experts. I have just installed a TNT long arm setup on my MJ along with new 5 inch front coils. My question is how many with long arm suspensions install limiting straps?? Are they necessary?? Thanks
  4. R

    Crown Vic Disk Brake Conversion

    I am in the process of installing rear disk brake off a 1995 Crown Vic. I was wondering how to hook up the emergancy brake cable?? Did you use the Crown Vic cables or did you modify your jeep cables?? This is on a 1990 Comanche. I have spent several hours searching and it seems most people...
  5. R

    95 YJ Axle Shafts

    I am looking at swapping 95 yj Wrangler front axle shafts (bigger u-joint) into my 1990 MJ Dana 30. Does it matter if the YJ shafts are ABS or not?? and do I have to switch the intermediate shaft between the carrier and the dis-connec on the passenger side?? Many Thanks
  6. R

    Gear Install Question

    I need an opinion from the experts. I am installing 4:56's in my Dana 30 and have every thing set perfect except my pattern is very strange. It is centered between the root and the top, it is also centered between the heel and the toe but is very skinny and only covers about a third of the...
  7. R

    Gear Install Question

    Help needed from the experts. I have removed and disassembled my Dana 30 axle out of my 1990 Comanche. I am in the process of installing 4:56 gears. During the disassembly I mutilated the oil baffle(slinger) behind the inner pinion bearing race and it is not usable and my install kit does not...
  8. R

    Dana 44 Rebuild

    I am in the process of installing a Detroit and new gears in my Dana 44. Have measured the old shim stacks and I need to know if I can use the old shims or should I use new shims??? Thanks
  9. R

    Gear Install

    I have the box off and the springs removed from my 1990 comanche. I was going to put the rear Dana 44 on my work bench to install new gears with a locker. I was wondering from the gear experts how they applied "drag" to the pinion when pulling a pattern? Normally, with the axle in the vehicle I...
  10. R

    Gear Install

    Time for new gears. Vehicle is a 1990 Comanche with a Dana 30 front and a Dana44 rear. Have done a few Dana 44's before so don't forsee any problems. My question is about the Dana 30. Is the set-up procedure the same for pinion preload?? It seems like some use crush sleeves and some use...
  11. R

    Gear Install Question

    Hello Experts: When installing new gears and doing backlash,pattern checks does any type of lube have to to be applied to the set-up bearings or is all the intial set-up done "dry"? Thanks
  12. R

    95/96 Booster Conversion

    Need info. I am doing a 95/96 booster conversion on my 1990 MJ. The boneyard that is pulling the parts says that he has taken apart two 1995 XJ's without ABS and there is no 1/4 aluminun spacer, yet all the posts say I need the spacer to make the conversion work. Do some XJ's have this spacer...
  13. R

    Gear Question

    I presently run 31 inch tires on my comanche with stock 3.07 gears. If I upgrade to 33 inch tires will I have to get new gears? Anybody run 33's with 3.07's? Is it do-able? Most of my wheeling is in mud, 1st gear in 4 Lo.
  14. R

    Dana 30 Warn Hub Conversion

    My tired old Dana 30 needs to be upgraded a bit. I was thinking of getting a Warn Hub conversion kit and a locker of some kind. My Dana 30 is a 1990 with vac disconnect and the smaller 260 u-joints. The Warn kit comes in two sizes,260 u-joints or 297 u-joints. Is it worth the extra expense...
  15. R

    Fuel Pump Removal

    Help. Need to change my fuel pump on my 1990 comanche. The manual says tap the locking ring loose to pull pump however tapping on the locking ring taps just flattens the taps. How do I get the fuel pump out???
  16. R

    Restore Old Jeep

    Kids are gone and now is the time to restore an old jeep. For insurance purposes this jeep must be 25 plus years old. It will be used off road at Jeep Jamborees etc. Does anybody have a favorite? I have time,money and space to do it. Mechanical ability is not a problem, have most shop...
  17. R

    Welding Question

    Need some expert advice. I have to weld (mig) a peice of 5/16 steel plate onto the frame of my commanche under the left door. The gas lines run down the other side of the frame. Is this possible to do without blowing something up??
  18. R

    Attaching Skid Plate

    I need to attach a home built transfer case skid plate to my 1990 Jeep Comanche. Bolting to the cross member is not a problem but how can I attach to the frame rails?? I thinking that I could weld a piece of 1/4 plate to the the frame rail than drill and tap. Has anybody any suggestions???
  19. R

    Cooling System Conversion

    I am currently doing the cooling system conversion on my 1990 4.0l MJ using the Moroso in-lin filler neck. What do I do with the hose from the top of the old plastic bottle?? Do I just join it to the bottom hose from the old plastic bootle??
  20. R

    Distributor Install

    Installed a new distributor into my 1990 4.0. I had to cut the "ears" off the distributor in order to set the timing and as a result the vehicle runs perfect. My question is why did this rebuilt distributor not just drop in as per instructions in the FSM??
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