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Well, Im pretty darn good at bleeding the thing now :) I suspect that very worn disc may have caused the pressure plate fingers to stick out so far disengament was very difficult. There is no way the current pedal pressure would cause it to bend.
If your having trouble with your clutch engaging right off the floor be sure to check that the clutch pedal is level with the brake pedal. The clutch pedal arm that connects to the master had twisted on mine limitiing travel and preventing disengagement. I installed a clutch kit before...
Are the A/C hoses for XJs and MJs the same? Im fixing up a 92 MJ and need to replace all three AC lines after the PO hacked them off for some reason. Most parts sites list them for XJs but not MJs.
-mjtom