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UPDATE: I got a chance to do a couple things. I put a smoke machine on it to detect any intake leaks or anything. The test was normal. Everything was air tight. Then I got to thinking about That header I have on there. So I took it off and put on he stock exhaust manifold. No change It...

Freggie: I did bypass the heater core . I forgot to mention that in my intro. It didnt make a difference. That was a good thought though. When I thought of that a few weeks ago I was thinking" OH Yeah this has to be it!" Then I tried it and it was the same. More frustration.

Ok guys , Thanks for the ideas so far. Give me a few days and Ill try the things that were suggested. I will report back with my findings and hopefully have a soulution.

Good thoughts guys. I will look at that condenser but remember , I had no overheating issues with my original engine and that of course was with this condenser. Im thinking of removing it all together and seeing what happens. As far as the fan clutch, I am sure that was working fine but I have...

Yes , I was thinking about pulling the condenser. I even held a smoke machine about 6-8 inches in front of the bumper so that I could see if air was being sucked into the radiator. It was. also if you put a sheet of paper in the grill, the fan suction will hold it there. But never the less I...

Hello all, This is my first post here. I have read this forum for years but have only now had a reason to post. Yes my xj is overheating and , yes I have looked to find threads on the topic. But please read and you will agree there is no other problem like this one. I have worked on cars for...