Where is the check valve located and how do I test it? When its cold the first crank is a little long, it has a slight rough idle, and hesitates/bucks/and misfires for about 30 seconds to one min after putting it in gear, it will surge, then run and idle perfectly fine after that.
The 1997-2001 fuel pump check valve is supposed to hold pressure in the fuel line while the engine is off. The check valve is located on the fuel pump and located inside the gas tank. A failed check valve allows the fuel to drain back to the tank. This results in one or more of the following symptoms:
SYMPTOMS
• Longer than normal cranking times
• Never starts on first try, almost always starts on the second try
• Rough idle for a few moments of idling
• Rough running for first ½ block of driving
• Little or no fuel pressure at the fuel rail test valve similar to this -
1- Key in on position; fuel pump primes for 2 seconds then stops. 0 PSI
2- Cranking over the engine. 2-3 PSI
3- Engine starts and idles for 20 seconds. < 5 PSI
4- Engine idles and fuel pressure creeps up to 45-50 PSI.
POSSIBLE CAUSES
• Failed check valve on the fuel pump in the gas tank.
• Leaky fuel injector(s).
Testing of the fuel injectors should show if any are faulty and are allowing fuel to drain into the cylinder. Either problem can allow heat soak to vaporize the remaining fuel in the fuel rail, and you may be dealing with a bit of vapor lock as well, especially in warmer weather.
1. Connect the gauge at the fuel rail and start the engine. The gage should read 49 psi plus or minus 5 psi.
2. Turn the engine off and immediately clamp the fuel line just ahead of the fuel tank. Watch the pressure gage and see how long it takes to loose pressure.
If the pressure remains at 49 psi for an extended period of time then the problem is likely in the tank - probably the check valve. If the pressure falls below 49 psi fairly rapidly then the problem is probably one or more leaky injectors.