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Tow Rigs and Trailers Hey, not all of our Jeeps are great on the highway. Post here for tech related to getting your XJ to the trailhead.

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  #1  
Old February 6th, 2011, 23:36
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Dirt Bound Offroad Trailer - Build Log

I have been wanting to do a trailer build for a little over a year, mainly since I sold my Willys 1944 Bantam trailer.

So I finally got to ordering parts and today got the axle done and the main frame done.

I plan to make it modular so the camping box will be bolt on to the main frame.

I will update this thread as more progress happens.



On the left 33" tires and on the right temporary tires.



main frame 46" x 72"



Got the front part of the frame welded up. We TIG and MIG'ed this part on.

Total weight so far is 106 LBS



Almost rolling, Still got to make the shackles and rear shackle mounts. Then I plan to make U Bolt Eliminator plates and get some bolts for that.





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  #2  
Old February 9th, 2011, 20:24
Stukboy Stukboy is offline
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Re: Dirt Bound Offroad Trailer - Build Log

looks awesome so far.
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  #3  
Old February 9th, 2011, 21:00
OttawaXJ OttawaXJ is offline
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Re: Dirt Bound Offroad Trailer - Build Log

Hows the break over angle going to be? Looks like it might be a bit long for some trails.
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  #4  
Old February 9th, 2011, 22:44
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Re: Dirt Bound Offroad Trailer - Build Log

I think it will be fine, it is 7 ft long without the tongue tube.

Got the spring mounts welded and the u bolt eliminators made and got it on the wheels.

25" of frame ground clearance. as of right now 15lbs of tounge weight.




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  #5  
Old February 10th, 2011, 04:54
jakeWI jakeWI is offline
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Re: Dirt Bound Offroad Trailer - Build Log

I dont think that I missed this...but how thick is your square tubing? 1/8, 3/16, 1/4?
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  #6  
Old February 10th, 2011, 05:14
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Re: Dirt Bound Offroad Trailer - Build Log

Is there an advantage to using the box tube? I have a utility trailer made entirely of angle iron that's rated for 3500 lbs. Seems you could save some weight by using something like that versus a full box tube.
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Old February 10th, 2011, 10:36
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Re: Dirt Bound Offroad Trailer - Build Log

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Originally Posted by jakeWI View Post
I dont think that I missed this...but how thick is your square tubing? 1/8, 3/16, 1/4?
It is 1/8" 2x3 the tongue tube is going to be 2x2 .250 wall.

Quote:
Originally Posted by RedHeep View Post
Is there an advantage to using the box tube? I have a utility trailer made entirely of angle iron that's rated for 3500 lbs. Seems you could save some weight by using something like that versus a full box tube.
In my mind it is stronger, the frame only weighs 106 lbs so it is not that bad.

I plan to use 1x1 1/8" for the box on top with wood floor and sheet metal sides.

It should be way under 500 lbs empty.
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Last edited by WebDog; February 10th, 2011 at 10:42.
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  #8  
Old February 17th, 2011, 13:12
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Re: Dirt Bound Offroad Trailer - Build Log

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Originally Posted by RedHeep View Post
Is there an advantage to using the box tube? I have a utility trailer made entirely of angle iron that's rated for 3500 lbs. Seems you could save some weight by using something like that versus a full box tube.
For what it's worth the military quarter ton trailers are made out of C-Channel and they're overbuilt.

Max - That thing put together enough to haul an engine yet?
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  #9  
Old February 17th, 2011, 17:43
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Re: Dirt Bound Offroad Trailer - Build Log

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Originally Posted by GSequoia View Post
For what it's worth the military quarter ton trailers are made out of C-Channel and they're overbuilt.

Max - That thing put together enough to haul an engine yet?
yup going to probably register it tomorrow, Going to throw some temp flairs on it and wire the lights up tonight.

Got it rolling and took it around the block and it seemed to work good, tested the coupler.


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  #10  
Old February 18th, 2011, 11:00
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Re: Dirt Bound Offroad Trailer - Build Log

Your photos have been Flicked.
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  #11  
Old February 18th, 2011, 18:59
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Re: Dirt Bound Offroad Trailer - Build Log

They are working now.

Unfortunately I only had time to get the VIN, AAA said they could not finish the process so back to DMV on tuesday for me to get plates.

DMV had no issues with the coupler.



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  #12  
Old February 19th, 2011, 23:03
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Re: Dirt Bound Offroad Trailer - Build Log

subscribed!!!

p.s. your makin me look bad
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  #13  
Old February 20th, 2011, 06:53
OttawaXJ OttawaXJ is offline
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Re: Dirt Bound Offroad Trailer - Build Log

That coupler is awesome. I'm definitely stealing that idea.
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  #14  
Old February 20th, 2011, 11:32
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Re: Dirt Bound Offroad Trailer - Build Log

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Originally Posted by 91blackbox View Post
subscribed!!!

p.s. your makin me look bad
Wait till I start working on the tub!


Quote:
Originally Posted by OttawaXJ View Post
That coupler is awesome. I'm definitely stealing that idea.
Thanks.

It is made from Grade 8 1" bolts and 1/4" steel collars, 1/4" steel U shapes.

Just so you know I spent more on the bolts than a simple Pintle Hitch would cost.

Has no binding in any direction and has a 360 degree of motion.
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  #15  
Old February 20th, 2011, 16:14
OttawaXJ OttawaXJ is offline
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Re: Dirt Bound Offroad Trailer - Build Log

Quote:
Originally Posted by WebDog View Post
Thanks.

It is made from Grade 8 1" bolts and 1/4" steel collars, 1/4" steel U shapes.

Just so you know I spent more on the bolts than a simple Pintle Hitch would cost.

Has no binding in any direction and has a 360 degree of motion.
Get what you pay for, looks much better than a Pintle hitch to me.
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