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Will a 110V welder work for locking the rear?

Jeffro600

NAXJA Forum User
Location
Cheyenne, Wy
Ive decided to weld the spiders on my 8.25(please dont try to change my mind...im set in my ways!! :laugh3: ) and was wondering if a 135 AMP lincoln mig is gonna be enough to weld this up, penetration wise? Any advice other than "dont weld it"?
 
Jeffro600 said:
Ive decided to weld the spiders on my 8.25(please dont try to change my mind...im set in my ways!! :laugh3: ) and was wondering if a 135 AMP lincoln mig is gonna be enough to weld this up, penetration wise? Any advice other than "dont weld it"?


Dont weld it. :)
 
Jeffro600 said:
Any advice other than "dont weld it"?
Hmmmm....nope.
 
Will JBWeld work???:laugh3:
 
It'll work in a pinch.
At Winterfest, I blew up the welded spiders in my rearend and had no other alternative.
LBEXJ had a spare set and a 110 welder. (thanks again!)
I preheated the gears with my oxy/acetylene torch and welded them with the 110 flux welder.
Held great and after about six months I pulled the carrier and ran over it all with a 220 mig just to be sure.
If I weren't in a campground, I would have found a bigger welder, no question.
 
to do it right ..no 110 won't be enough. spider gears are hard enough to stop the 110 from getting the penetration you need. I don't think there is anything wrong with a lincoln locker in an off road rig , they have been around a long time and work and hold up well when done right
 
Ridr said:
they have been around a long time and work and hold up well when done right
Even still....

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Guys, im completely aware of the pros/cons of welding a rear end and accept the risks involved....it was just a simple question if it could be done or not with a 110 unit....thanks to whoever answered.
 
Jeffro600 said:
Guys, im completely aware of the pros/cons of welding a rear end and accept the risks involved....it was just a simple question if it could be done or not with a 110 unit....thanks to whoever answered.
Don't get me wrong.
I'm an advocate of welding.
But, you asked about a 110 welder......
Do you want advice or just one word answers?
 
truth of the matter is your 135 amp lincon will do it, and itll stay, weld a bolt in between all the intersections of the gears, turn the heat up, the feed down and go at it nice and slow......take the carrier out first....

i did mine w/ a 250amp stick welder, and used a whole stick of 6013 in each intersection, and both of them have been fine (front and rear d44's)
 
BrettM said:
I would try to find a friend with a bigger welder.

Though with a good pre-heat I would still trust it. Just weld a piece of 1/4" plate on both sides like this:

what if he needs to change an axle shaft?

or re-install the carrier for that matter...

8.25 is a c-clip axle...
 
XJ_ranger said:
what if he needs to change an axle shaft?

or re-install the carrier for that matter...

8.25 is a c-clip axle...

then he will need to replace the whole axle
 
Thanks guys...i think im going to go ahead and do it with my 135...pre-heating it with a torch. Worse case, i grenade the rear end...no big deal. Will give me an excuse to upgrade!
 
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