• Welcome to the new NAXJA Forum! If your password does not work, please use "Forgot your password?" link on the log-in page. Please feel free to reach out to [email protected] if we can provide any assistance.

Low oil pressure led to a full year down

Hotwire

NAXJA Forum User
So, my oil pressure would be fine when cold then would drop to 0 on idle when warm. I did all the usual, changed the sensor... twice... and added a mechanical gauge. Both read 0 at operating temp at idle.

There was a split second rattle on cold start that worried me, but it was not consistent. Sometimes it would rattle others it wouldn't. It pushed me more towards a tear down.

I also pulled the oil pan, and saw what 230,000km with probably only 10 oil changes looked like.. there was 1/2" of sludge, carbon and general corruption in the bottom and coating the entire pan. I pulled the valve cover, and it was the same. It looked like black carbon crystals growing all over everything.

Out the motor came, and the teardown began.

I found that the cam its self was warn so bad that the bearing surfaces looked like dark gray granite. Some of the lobes have minor wear but the cam has gotta go anyways because of the bearing surfaces. The bearings themselvs looked the same.

The main bearings show wear, as do the rod bearings. The crank mains and lobes all show the same wear, so it needs a polishing. And new bearings all around.

The cylinders all look fine with no scratches, the pistons are the same. No cracks and the wrist pins are all tight in their bores. Piston #6 had a ring broken in 3 places .. so all new rings too. Of course a honing and good washing is in order too.

The block, and crank is going to the machine shop for a dip and to have cam bearings installed. I'm going to have them check the mains for alignment and concentricity / ovality.

So.. when it all gets back I will measure ID's and OD's, calculate and order what I need... This is fun... I hope... REALLY hope... That this fixes my problem and brings some youthfulness to my XJ

Does anyone have suggestions for cam upgrades?

Thanks for reading.
 
WRT Camshafts, be careful to check the material they are using for the cam gear. For example, Comp Cams tends to use different materials than stock and many a builder on Ford sites have happily installed them only to find that they have to tear the engine down again when the steel gear on the distributor eats the iron gear on the cam. The way around this is to make sure the material on the cam gear is the same as on the distributor gear (aftermarket options are available to address this with additional work) but the easier approach is to buy a cam with the same material.

I would also recommend upgrading your oil pump to a Melling high volume pump. I installed one of these on my '90XJ with close to 200K and my oil pressure is AWESOME! Don't be fooled by all the forum talk (for various engines) on High Volume vs. stock. High Volume pumps have a bleed off valve that ensures you don't push excess pressure and they don't place a higher load on the distributor gear. They are simply designed with a larger pump drive that pushes more oil. I don't recommend "high pressure" oil pumps but "high volume" pumps are fantastic. Here is a great article: https://www.melling.com/wp-content/u...lume-pumps.pdf


HTH
Todd



So, my oil pressure would be fine when cold then would drop to 0 on idle when warm. I did all the usual, changed the sensor... twice... and added a mechanical gauge. Both read 0 at operating temp at idle.

There was a split second rattle on cold start that worried me, but it was not consistent. Sometimes it would rattle others it wouldn't. It pushed me more towards a tear down.

I also pulled the oil pan, and saw what 230,000km with probably only 10 oil changes looked like.. there was 1/2" of sludge, carbon and general corruption in the bottom and coating the entire pan. I pulled the valve cover, and it was the same. It looked like black carbon crystals growing all over everything.

Out the motor came, and the teardown began.

I found that the cam its self was warn so bad that the bearing surfaces looked like dark gray granite. Some of the lobes have minor wear but the cam has gotta go anyways because of the bearing surfaces. The bearings themselvs looked the same.

The main bearings show wear, as do the rod bearings. The crank mains and lobes all show the same wear, so it needs a polishing. And new bearings all around.

The cylinders all look fine with no scratches, the pistons are the same. No cracks and the wrist pins are all tight in their bores. Piston #6 had a ring broken in 3 places .. so all new rings too. Of course a honing and good washing is in order too.

The block, and crank is going to the machine shop for a dip and to have cam bearings installed. I'm going to have them check the mains for alignment and concentricity / ovality.

So.. when it all gets back I will measure ID's and OD's, calculate and order what I need... This is fun... I hope... REALLY hope... That this fixes my problem and brings some youthfulness to my XJ

Does anyone have suggestions for cam upgrades?

Thanks for reading.
 
Last edited:
Back
Top