Lost_Wrench
NAXJA Forum User
- Location
- CO
A few days ago I had a friend help me install a secondary battery in my '96 XJ. The setup is a solenoid/isolator and a relay that's run to a switch in the cab so I can combine the batteries and charge both while driving when I want to.
The solenoid is also wired to the ignition so that the batteries cannot accidentally drain each other while the vehicle is off if I forget to turn the new battery combining switch in the cab off. My friend does this stuff for a living and I trust his install (not saying there couldn't be a mistake) but everything was working fine and I put over 300 miles on this new setup while watching the volt meter in the dash like a hawk and it never was drawn down while everything started and ran perfectly. I went to start it in the driveway yesterday after having driven it all morning with no issues and the starter cranked once and then EVERYTHING shut off. No dash lights, no starter, no clicks no anything, DEAD. I disconnected the second battery from the starter battery and tried jumping it with another vehicle and that did absolutely nothing, didn't even get the dash lights to turn on. Both batteries are new, the cables and terminals are all new except for the ones that go to the starter but we cleaned everything up on top during the install. I checked all fuses. I tried putting it in neutral and starting to see if the NSS had something to do with it, nothing, plus I just replaced the NSS last winter. The suddenness with which this happened makes me think that the amperage from the starter overloaded some part of my new battery system and fried something. But what?
So..Everything sat all night and this morning I turned the key and the dash lights came on and I heard the fuel pump prime, so I tried to start and I heard a *click* and the dash lights turned off and I'm back to nothing again. I got underneath and did notice that my oil filter has been dripping onto my starter which isn't good, but could a bad starter cause everything to short out? I got underneath and the starter wires don't seem loose or anything, just dirty from the small oil leak. My next step is to put it on a trickle charger and I guess replace the starter and fix the oil filter leak. My friend who did the install lives 6 hours away so we can only troubleshoot so much over the phone. Any ideas on what else I can try or check?
The solenoid is also wired to the ignition so that the batteries cannot accidentally drain each other while the vehicle is off if I forget to turn the new battery combining switch in the cab off. My friend does this stuff for a living and I trust his install (not saying there couldn't be a mistake) but everything was working fine and I put over 300 miles on this new setup while watching the volt meter in the dash like a hawk and it never was drawn down while everything started and ran perfectly. I went to start it in the driveway yesterday after having driven it all morning with no issues and the starter cranked once and then EVERYTHING shut off. No dash lights, no starter, no clicks no anything, DEAD. I disconnected the second battery from the starter battery and tried jumping it with another vehicle and that did absolutely nothing, didn't even get the dash lights to turn on. Both batteries are new, the cables and terminals are all new except for the ones that go to the starter but we cleaned everything up on top during the install. I checked all fuses. I tried putting it in neutral and starting to see if the NSS had something to do with it, nothing, plus I just replaced the NSS last winter. The suddenness with which this happened makes me think that the amperage from the starter overloaded some part of my new battery system and fried something. But what?
So..Everything sat all night and this morning I turned the key and the dash lights came on and I heard the fuel pump prime, so I tried to start and I heard a *click* and the dash lights turned off and I'm back to nothing again. I got underneath and did notice that my oil filter has been dripping onto my starter which isn't good, but could a bad starter cause everything to short out? I got underneath and the starter wires don't seem loose or anything, just dirty from the small oil leak. My next step is to put it on a trickle charger and I guess replace the starter and fix the oil filter leak. My friend who did the install lives 6 hours away so we can only troubleshoot so much over the phone. Any ideas on what else I can try or check?