Rear Diff Gasket replacement

I have a rear diff. leaking and needs a new gasket. Are there any write-ups on how this is done? I've seen the posts regarding gasket v. RTV, but nothing on how the actual process is done.

I have some mechanical knowledge and have a haynes guide, etc. I've done quite a bit on her myself and want to do this too. Any help would be greatly appreciated.

Clean the surfaces Really good w/ a wire wheel and just add RTV around the perimeter of the cover. I use Ultra Copper on pretty much Everything I seal and Never had a leak. I apply a bead around the perimter but then smooth it out to a thin layer covering the whole sealing surface, it doesn't have to be real thick, about thickness of a dime overall. Allow to set up for a fe minutes and then install finger tight, allow to set another couple minutes and then tighten it down snug. Should be ready to fill after that.

Try this link: www.4x4xplor.com/diff-service.html

1. Remove diff. bolts

2. Carefully pry cover off

3. Let all the old fluid drain

4. Clean all old RTV sealant off the cover and the diff. with a scraper

5. Apply new RTV by following instructions on the label

6. Tighten bolts to specs. Make sure to follow a criss-cross pattern while tightening the bolts and then fill the diff with fluid.

Actually... just follow the link posted by jimboboo above. They have pictures!

4LowandGo said:

1. Remove diff. bolts

2. Carefully pry cover off

3. Let all the old fluid drain

4. Clean all old RTV sealant off the cover and the diff. with a scraper

5. Apply new RTV by following instructions on the label

6. Tighten bolts to specs. Make sure to follow a criss-cross pattern while tightening the bolts

Click to expand...

x2. Don't overtighten. It will leak. You should drive it for a bit before you drain it so the fluids atleast warm.

Thanks all. All of the info is great.