xj_toker said:
K, im a newbie can you go a lil more indepth so i understand why im doing what.
ok -
the hack and tap requires that you use the factory "weak" mainshaft with a new tailcone housing. You physicaly "hack and tap" the old mainshaft...
here is a pic that compares:
AA SYE 32 spline mainshaft
96+ Factory mainshaft
95- Factory mainshaft
look specificaly at the yoke mounting area and the shaft thickness...
http://www.opiebennett.com/images/Jeep/D4-ford9-swap/Day%2015/IMG_3974.JPG
The HD SYE (which for a 95 and older XJ is only $60 more than a Hack and Tap) comes with a much beefier, 32 spline mainshaft, a CV yoke, no cuts to make, just take it apart, put it together...
I have taken 3 231's apart, and i thought it was easier to do in the jeep...
the 231 is a simple stupid case - any idiot with a torque wrench and 3-4 hours on his hands (max) can install a new mainshaft...
Rocketman - with all respect - i think it is a much better idea to take the case apart and swap a mainshaft and a tailcone then awkwarldy cut a piece off your mainshaft under the jeep... if you arent perfect with your drill bit, the hole wont be straight, and if you arent perfect with the grinder / sawzall - the cut wont be straight... and even if you get all that perfect - you went to all that effort for a weaker shaft and to save $60...
do it right the first time -
there is a time as your jeep gets more and more modified, that $$$ becomes less importiant, and getting good reilaible parts matters a lot more...
good reading about your Np231 -
http://www.4xshaft.com/NP231SHORTSHAFTFIXEDYOKEKITv2.pdf <-- AA SYE install instructions
My write up on taking a blown up t-case and a good t-case and making them fit together -
http://www.opiebennett.com/images/Jeep/D4-ford9-swap/Day%2015/np231.htm
Currie Replacement shaft instructions -
http://www.4xshaft.com/index.html
here is where to get your uber cheap 32 spline mainshaft -
http://www.performanceoffroadcenter.com/oscommerce/product_info.php?products_id=82&osCsid=8dc4925fb9e0ca810155e2037e1a7bfd
here is the hack and tap - for the same price as the HD SYE -
http://www.4x4rockshop.com/scripts/prodView.asp?idproduct=9171
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