Somewhere around, 90 or so, an OEM replacement header became available, with almost double the wall thickness of the earlier models. Don´t really know, if it was being improved or they were using multiple suppliers. The double wall thickness model, still cracks on occasion, but about half as often and half as much. Don´t really know, if any of the thin walled variety are still in the system or not, haven´t bought a replacement, since going to the thicker walled variety. But have occasionally, silversoldered (brazed) some very small cracks.
Brazing seems to hold up better on small cracks, seems to take expansion and contraction better than straight welds. If welding, it works better, if possible, to spot weld on the vehicle, to avoid warpage. If you weld with a wire welder, spraying with water while your welding (use an old window cleaner pump sprayer) will help reduce heat problems and warpage.