xjhm said:
found a pair of 2 degree shims.......so am i correct in thinking the pinion needs to be a degree or so down from being in line with the driveshaft?
Hang on a minute - you are just guessing. I have a '93 and put a 3" lift from Rusty's in it about 9 months ago. You need to try to match the angle of the pinion with the angle of the the slip joint by measuring the angle of the u-joints. Go to Sears and buy an inexpensive protractor. I picked one up for less than $10 under their craftsman # 939840. It has a magnetic base that helps measure the angle over the u-joint cop. Rotate rear axle until the cap is on top, then measure. Do the same thing off u joint at the front. It should be as close as equal as possible (within 1 to 2 degrees). The difference between these two angles will indicate how much you need to shim it.
My new rear springs that came in the kit came with (3 degree?) shims already installed. On the 93, I took them out to get within 1 degree and vibrations GREATLY decreased. Check out the diagrams on madxj:
http://www.madxj.com/
Another problem I had was vibrations while braking. My old yoke was bottoming out causing some binding: I fixed this by buying a YJ yoke off of Quadratec. Ed Stevens has a great section explaining this on:
http://members.aol.com/Stvns/XJhelp3.html
Do you have the tires you plan on running installed on the XJ? After tinkering with all of this and lengthening drive shaft (not a necessity, but I wanted full engagement and float out the slip yoke arrangement, and had to put new u-joints in it anyway), when I installed the 31 inch tires and got rid of the stock "doughnuts", it made a HUGE difference and got rid of my vibes.
My advice, for what its worth, is to start with the inexpensive corrections first, then if that doesn't work, go to the more spendy fixes. If I bought a SY eliminator first, and that didn't take care of the vibrations, I would be furious at myself for trying to fix something that did not need to be fixed.
Be patient with it and try to do a search on this forum for past threads for other possible solutions. I know this comes up all the time on this forum and there are some great people who you can learn a ton from.
Good luck