door removal

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scampbell53

NAXJA Forum User

Location

Clarksville, TN

• Nov 9, 2003

• #1

Has anyone come up with a good way to have removable doors? I am looking at drilling out the hindge pins and making some kind of pin, cotter key thingy.

 

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bluexj89

NAXJA Forum User

• Nov 9, 2003

• #2

I just cut the lower part of my door hinge off and am useing the factory roll pin. this has been working for me for 2 years now!

 

OT

NAXJA Forum User

Location

Jensen, UT

• Nov 9, 2003

• #3

Hold on! you don't have to drill out the pins, they'll tap out. and the original pins'll work. I just welded some tabs onto the top of the pins for in-n-out grip. The only thing you might need to do with a drill is run one through the door side hinges to clearance 'em. As for the xj side hinge, just pull out the copper fabric bushing and you get enough clearance in the hinges so they'll work easily. Hope this helps.

 

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cvlawson

NAXJA Forum User

• Nov 11, 2003

• #4

I wanted removable doors, but didn't want to haul around them if I took them off. So I decided to make vinyl doors that snap into place. I also have a full spare tire ( 33") mounted on a prerunner type mount in the cargo area. So the rear hatch wouldn't close. So I made vinyl doors that snap onto the body. I also made one for the rear hatch. They are black and have clear vinyl for the window area. The two front doors are in place with snaps and have a zipper around three sides. So I can unzip the door, roll it back and secure it to the pillar. The two rear doors are snapped in and have to be unsnapped to attach to the pillar. It looks cool and is very practical.

 

G

Gecko

NAXJA Forum User

Location

Nashua (or so) New Hampshire

• Nov 11, 2003

• #5

How well would removable doors in a cold New Hampshire winter?

 

F

fatwreck

NAXJA Forum User

Location

ottawa, il

• Nov 11, 2003

• #6

scampbell53 said:

Has anyone come up with a good way to have removable doors? I am looking at drilling out the hindge pins and making some kind of pin, cotter key thingy.

Click to expand...

IMO, this is the best way to make the doors removable:
http://www.projectxj.com/mods/doorless.htm

 

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lndrvrxj

NAXJA Forum User

Location

raleigh, nc

• Nov 11, 2003

• #7

any pic of these vinyl doors........you have my attention

 

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cvlawson

NAXJA Forum User

• Nov 12, 2003

• #8

I am heading out of town for a few days and will post a few pics when I get back.

 

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XJjosh

NAXJA Member #1025

Location

USA

• Nov 12, 2003

• #9

i have a 96 cherokee. the hinges dont have that little plastic cap on the top like the old ones do. it looks tack welded and cant be punched out. what do you do then? chop off the bottom?

 

M

mark91xjbeef

NAXJA Forum User

Location

El Cajon Ca.

• Dec 12, 2003

• #10

i love my tube doors latches from a YJ work perfect to keep them closed

can you tell im not locked yet

it really sucks when you go to pull someone out and get stuck in the process.

 

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Static-XJ

NAXJA Member #492

Location

Colorado Springs

• Dec 12, 2003

• #11

fatwreck said:

IMO, this is the best way to make the doors removable:
http://www.projectxj.com/mods/doorless.htm

Click to expand...

Yep. I did the same thing to mine. The doors just lift off, no playing with the pins.

 

M

mark91xjbeef

NAXJA Forum User

Location

El Cajon Ca.

• Dec 12, 2003

• #12

i drilled out the pins one size bigger and used a 5/16 bolt. take off the lock nutz on each bolt and off come the doors. it is time to do the rear two now.