How do you safely figure out the shocks full travel? What about disconnecting the lower shock mount and manually compressing to find bottom?
Also... did you make the 2 inch stack of plastic spacers in the rear?
In the front end,I remove the coil springs and then cycle the suspension and steering, at all angles, to find if and where things hit. Adjust the bumpstops so there is around an inch of extra shaft remaining for up-travel.
The rear is more difficult since the springs cannot be removed and still cycle the suspension. Disconnecting the shackle help some. I measure the remaining shaft up-travel and compare it to the gap between the axle and rear bumpstops, subtracting an inch or so for compression of the rubber.
Using the zip-ties, to see the actual shock travel allow fine tuning. I have a few local hard dips and bumps, when hit at speed, to test the settings, making sure to have a minimum of 1/2" left after very hard hits.
This extra 1/2" will get used in case of extremly hard hits (like driving through an unseen washout) where everything in the rig flexes.
Steel, no matter how thick, can and will flex when hit hard enough.
I just want to make sure the shocks are not subjected to any bottoming.
The rear spacers are cut from a plastic cutting board, a readily available, cheap source of spacers. Using a hole saw, I cut front spacers from the same material.