• Welcome to the new NAXJA Forum! If your password does not work, please use "Forgot your password?" link on the log-in page. Please feel free to reach out to [email protected] if we can provide any assistance.

Axles What Models and Years

Gonepostal

NAXJA Forum User
Location
WY
Has anyone every compiled any sort of reference as to which axles came out in the various models of XJ and what years?
 
Axles

Front Axles
Dana 30 high pinion 1984-1999. Reverse cut gears, 27 spline, 1.16" diameter shafts, 7.13" ring gear. Non-ABS axles are vacuum disconnect through 1991. All 1992-2001 are non-disconnect. 1989-95 with ABS and all 1995-2001 have 5-297x u-joints, all others have 5-260x u-joints.

Dana 30 low pinion TJ style used 2000-01. Standard cut gears - 27 spline, 1.16" diameter shafts, 7.13" ring gear, 5-297x u-joints.

5-297x and 5-760x u-joints interchange.

Rear Axles
Note: Dana 35 axles are sometimes referred to as Dana 35C - The "C" does not stand for c-clip. It stands for "custom" meaning it came from Dana unfinished.
Note: Chrysler 8.25 c-clip axles - none of these axles were used on XJs with ABS brakes. If you have ABS, you have the Dana 35. Without ABS you could have either axle, Chry 8.25 or D35.


Dana 35 non c-clip - 27 spline, 1.18" diameter shafts, 7.58" ring gear, 2.62" axle tube - used 84-89
Dana 35 c-clip - 27 spline, 1.18" diameter shafts, 7.58" ring gear, 2.62" axle tube - used 90-01
Chrysler 8.25 - 27 spline, 1.17" diameter shafts, 8.25" ring gear, 3" axle tube - used 91-96
Chrysler 8.25 - 29 spline, 1.21" diameter shafts, 8.25" ring gear, 3" axle tube - used 97-01
Dana 44 non c-clip - 30 spline, 1.31" diameter shafts, 8.5" ring gear, 2.75" axle tube - used 87-89 on some (not all) XJs equipped with towing package.
 
Last edited:
Thanks Tim I am hoping to score a Dana 44 and wasn't quite sure what years I needed to be on the look out for. This really helps.
 
Unless you are totally set on the D44, the C8.25 is close to as strong and can handle lots of abuse.
 
Axles

Front Axles
Dana 30 high pinion 1984-1999. Reverse cut gears, 27 spline, 1.16" diameter shafts, 7.13" ring gear. Non-ABS axles are vacuum disconnect through 1991.
QUOTE]
Note from DJ
My 88XJ with NP242 is a Non-ABS axles but is not a vacuum disconnect.
 
Oops, forgot the NP-242. All NP-242 equipped Cherokees have non-disconnect D30's.
 
My 98 has the non-disco in the front now and I will regear and install a locker on that end. Been looking at the 8.25, but I still like the idea of a 44 for the rear. I may settle for the Chrysler yet. If I can muster the funds I’d like to get a long arm under the mud eater and another inch or two of lift. Winter is coming and I will have time in the shop to build it all for a spring debut. Anyone got money to send me…..LOL
 
Back
Top