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What are the problems with welding up the rearend on a 89 cherakee with a D35 ? Want a posi for a up coming trip, but do not have the money for a real posi.
Save a few bucks and go with a Spartan locker for the front. I got mine shipped for $235 and the install was a piece of cake. Works great off road, can't even tell it's there in 2wd. People talk about tight turns being a problem, I say pick your lines or shift into 2wd if you have to make a tight turn.
I would not reccomend building a D35 at all. If you Lincoln lock it you are asking to be that guy blocking off the trail preventing anyone from passing. You can get an 8.25 for around $100 and a Spartan locker for just over $200. This will be a reliable axle up to 35" tires if you can drive well.