'91 4.0 build

xj9140 · May 10, 2010

This particular phase of my build started when I traded my rear bumper for a winch.

Before I built a new one, I wanted to move my fuel tank up a little, so I cut a hole

I built a frame to reinforce the structure I cut out

I drilled some holes to clamp the tank down

I glued the tank down

with the tank installed, I started on my bumper brackets

the receiver

I tied it into my hatch latch

Here it is, finished for now

Next I moved on to some frame plating

uRabbit · May 10, 2010

Re: cheapy welder build

Looks great! Wish I could do metal work!

Any plans to cover the tank in the hatch?

xj9140 · May 10, 2010

cheapy welder build

I brushed on a bunch of brake fluid to remove the under coating. Scrapes of with a putty knife real easy

my 3/16 plates

I marked were to grind

when I pulled my leaf spring the damn welds broke on the nutsert deal

I had to cut a another hole in the floor and install a new nut, PITA

I welded in a nut attached to some flat bar (see far left) those other plates are for plating the leaf pockets

The rears complete, still need to finish the rest

xj9140 · May 10, 2010

Re: cheapy welder build

uRabbit said:
Looks great! Wish I could do metal work!

Any plans to cover the tank in the hatch?

Yeah, I plan to build a cover over the tank. Either plywood, sheet metal, or aluminum, not to sure yet. I want to move my battery back there first and rig up a fuel fill adapter, after all, this is my daily driver.

uRabbit · May 10, 2010

Re: cheapy welder build

Why do people move the battery back there?

If you do, I'd make a nice little spot for it. Part of your cover for the tank. Just to make it aesthetically pleasing for myself.

Lightfoot · May 10, 2010

Re: cheapy welder build

bumper looks awesome. don't mean to hijack, but how is your shackle relocation set up? I want to move mine like that to get some angle back and soften the ride. did you weld another nut inside the bucket?

xjnuttier · May 10, 2010

Re: cheapy welder build

Great writeup, can't wait to see some more progress..

x2elite · May 10, 2010

Re: cheapy welder build

I am liking this as well. I plan on plating my frame rails in the near future. Did you buy those precut or cut them yourself? I haven't decided what route i am going to take yet. I may go ahead and relocate my gas tank at the same time as well.

austinaubinoe · May 10, 2010

Re: cheapy welder build

Do you think its a good idea to run electrical through your gas filler?

That gas tank is pretty awesome, ever consider a fuel cell or something. Interested in how your going to cover it.

xcm · May 10, 2010

Re: cheapy welder build

austinaubinoe said:
Do you think its a good idea to run electrical through your gas filler?

That gas tank is pretty awesome, ever consider a fuel cell or something. Interested in how your going to cover it.

can it be worse than the electric fuel pump inside the fuel tank?

xjnuttier · May 10, 2010

Re: cheapy welder build

xcm said:
can it be worse than the electric fuel pump inside the fuel tank?

Good point, but I know for some reason or another, I personally can't explain it, and I am sure someone will chime in to say why it is a bad ideaer.. man now you really got my gears turning to why it is bad.. LOL

xj9140 · May 10, 2010

Re: cheapy welder build

Lightfoot said:
bumper looks awesome. don't mean to hijack, but how is your shackle relocation set up? I want to move mine like that to get some angle back and soften the ride. did you weld another nut inside the bucket?

nut bucket? I didn't weld the nut, its removable. When you loosen and remove the bolt the nut just falls out. I built the relocation bracket from some 1/8" angle iron that's welded in place, If I get enough interest, Id be willing to build some more. I could prototype some bolt on models

xj9140 · May 10, 2010

Re: cheapy welder build

x2elite said:
I am liking this as well. I plan on plating my frame rails in the near future. Did you buy those precut or cut them yourself? I haven't decided what route i am going to take yet. I may go ahead and relocate my gas tank at the same time as well.

I bought them.

xj9140 · May 10, 2010

Re: cheapy welder build

austinaubinoe said:
Do you think its a good idea to run electrical through your gas filler?

That gas tank is pretty awesome, ever consider a fuel cell or something. Interested in how your going to cover it.

Its no longer my gas filler. I stuffed my trailer wire in there to get it out the way

Lightfoot · May 11, 2010

Re: cheapy welder build

Not quite sure I understand. When I remove my shackle, there is a round sort of bump on the frame rail inside the shackle box that contains the nut. It doesn't come out. If it was loose the shackle wouldn't be bolted to anything. Did you weld the angle iron so that one face is flush with this bump, and put a nut on the back side of it between the angle and the frame rail? I have looked at a few brackets, but all of them give too much lift. This is the first time i've seen pictures of it done inside the original bucket. I know its nothing complicated, I'm just collecting ideas.

xj9140 · May 11, 2010

Re: cheapy welder build

Lightfoot said:
Not quite sure I understand. When I remove my shackle, there is a round sort of bump on the frame rail inside the shackle box that contains the nut. It doesn't come out. If it was loose the shackle wouldn't be bolted to anything. Did you weld the angle iron so that one face is flush with this bump, and put a nut on the back side of it between the angle and the frame rail? I have looked at a few brackets, but all of them give too much lift. This is the first time i've seen pictures of it done inside the original bucket. I know its nothing complicated, I'm just collecting ideas.

yep, just like you described. I'll get some pics up when I have batteries.

xj9140 · May 11, 2010

Re: cheapy welder build

pics of my shackle relocation brackets. I built these 3 years ago

xj9140 · May 11, 2010

Re: cheapy welder build

some other stuff

my narrowed hp44 with wj outers

pics of rocker replacement

transmission cross member

high pinion rear end

xjnuttier · May 11, 2010

Re: cheapy welder build

Thanks for the progress report all is looking great. What rear diff are you running?

xj9140 · May 12, 2010

Re: cheapy welder build

I know I already said the rear stiffeners were done, but I came back and burned them in some more, along the top.

'91 4.0 build

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