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Alternator question

Drew00

NAXJA Forum User
Location
indiana
Can someone tell me which green wire on the back of the alternator does what? I have 12 volts at the large wire from battery but nothing on the small plug with green wires. I thought one of them should be hot with the key on. Thanks!
 
Can someone tell me which green wire on the back of the alternator does what? I have 12 volts at the large wire from battery but nothing on the small plug with green wires. I thought one of them should be hot with the key on. Thanks!

I am not sure of the color on your XJ but on the 1996 the dark green and orange wire is the positive from the ASD (Automatic Shut Down) relay. It have power for the first few seconds when the key is turned on and again while cranking the engine. It is also on continuously when the engine is running. The green wire come directly from the PCM. It is the ground which is toggled on and off.....think regulator.... to keep the charging voltage within specs.
 
Thanks. I will check that out. Can you put that "excite" wire on a separate keyed power source? It is strictly off road use only jeep.
 
Thanks. I will check that out. Can you put that "excite" wire on a separate keyed power source? It is strictly off road use only jeep.

I guess you could do that if that is what you want to but.....I see no need to do that if the relay work, if the fuel pump run, if the injectors fire, if the 02 sensor reads properly, if the spark plugs all fire,....I could go on and on but that is just me.

If I were to use a wire direct I would first remove that/those wire/s and secure them properly to avoid shorting the ignition system. Why? If that were to happen the XJ could become in - operable with possibly damaged wiring and or PCM. Just saying.
 
It starts and runs fine. No miss or anything. Everything works but the alternator. That's why I was asking. I didn't know if it would charge if I did it.
 
It starts and runs fine. No miss or anything. Everything works but the alternator. That's why I was asking. I didn't know if it would charge if I did it.

To check the alternator directly, remove the two small wires and replace them with two wires temporarily. Connect one wire to a positive source, the battery positive will be fine. Attach a volt meter to the battery. Start the engine and run it up to about 2,000 RPM. Touch the other wire from the alternator to a clean grounded metal on the engine. If the alternator is good the voltage would increase to 18 +/- . Be careful doing this. High voltage for an extended period could damage other electronics on the XJ.

These instructions come directly from a 1996 cd workshop manual.
 
I'm going to take it off and have it checked out. Does this seem like an ECM problem to you?

Having it checked is a very good idea.

I conducted the above test on my XJ a year ago in response to a low voltage problem over the years that progressively got worse. In my case the voltage at the battery seldom get up to 13 volts which it only did when the ambient temperature was 50 or below which is a seldom occurrence in Florida. Conducting that test, alternator easily got up to 18+ volts. The battery temperature sensor was the culprit.

I did the test without disconnecting the wires from the alternator. I attached a test lead to the dark green wire and ground it just long enough to verify 18 volts as indicated in the manual.
 
I had the alternator checked and it was fine. After you start it about 20 seconds later volt guage drops to 0 and "check guage" light comes on.
 
I had the alternator checked and it was fine. After you start it about 20 seconds later volt guage drops to 0 and "check guage" light comes on.

It would appear there is an electrical problem some where. Start by testing at the battery posts with the engine running. Voltage should be 13+ then work your way up to the guages. Pay special attention to the grounds.

From your forum name I assume your XJ is a 2000 year model. Someone here with the same year model would come in and help you out on the specifics for that year ground location.

Where did you get the alternator tested? It's been said that some regular auto parts store do not do a good job testing alternators. You did not say whether or not the battery go dead. That is why I suggest testing at the battery posts.

Going back to post #1, putting an independent positive wire on the alternator will not help unless that wire there right now is bad. Grounding the terminal with the plain green wire will definitely let you know whether or not the alternator is good; that is assuming that ignition /positive exist on the terminal with the green and orange wire when the engine is running. A simple volt meter is needed to trouble shoot this issue.
 
Testing at the battery with volt meter engine off is 11.5 - 12 volts. Doesn't change at all when engine is running. I'll try more testing grounds. I assume the battery will go dead. I haven't let it run very long. Trying to get it going by this weekend. Thanks again for the advice.
 
DelcoWiring.jpg
 
That diagram is not right. Full fielded alternators on Chrysler stuff can put out upwards of 17 volts. If it's ground controlled and the pcm has lost the driver internally, you can put in an older dodge external voltage regulator, but it's probably easier to get a junkyard pcm. I don't have a diagram handy, but if you jump the ground controlled field wire to ground momentarily, you should see the battery voltage jump if the pcm is not co trolling and everything else is working.
 
Have you inspected the alternator brushes ? Worn brushes will test "good", but not charge properly when on the road.
 
That diagram is not right. Full fielded alternators on Chrysler stuff can put out upwards of 17 volts. If it's ground controlled and the pcm has lost the driver internally, you can put in an older dodge external voltage regulator, but it's probably easier to get a junkyard pcm. I don't have a diagram handy, but if you jump the ground controlled field wire to ground momentarily, you should see the battery voltage jump if the pcm is not co trolling and everything else is working.

Yes, you are correct. That drawing is for an AC Delco. That year 2000 XJ uses a Nippondenso alternator. Post #6 explained how to load test the alternator in the vehicle. If the two small wires are removed from the alternator it would not matter which test lead go to which terminal. I think Drew00 would be able to do that test himself.
Removing both wires will completely isolate the alternator from both the ignition and the pcm ground also called the field driver.
 
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