Okay! Sorry about the delay in getting back to the thread. Had a crazy month, but finally got in touch with a rep from Lares. I described the problem I'm having and this is where we stand in the diagnosis.
Lares Rep:
Ashley,
I appreciate the heads up on the issue!
The problem your describing is a sign that there is still air trapped in the system. We run these units hydraulically just as it would be on the vehicle. The left hand turn would send the ballnut to the top of the case (input side). Air gets trapped in the upper end of the gear, and is a real pain to get out. It’s a matter of how the gear mounts in the vehicle. The angle of it makes it really difficult to get all of the air out, even when bleeding it correctly.
Can you tell me what bleeding procedure you’re using? We have to bleed the system a specific way to get all the air out, but once we do there is no noise or vibration.
Me:
Hello Dan! Thank you for the quick reply! For my bleeding procedure, I lifted the front tires, filled the pump reservoir, let it gravity feed while I had a snack, then turned the steering wheel lock to lock with the engine off a good 30 times while watching the reservoir. I then cranked over the engine while adding fluid to reservoir so not to let it suck down. I don't see any aeration in the fluid but I'll check closely after work today. It drives great! Really made driving the Jeep nicer.
Lares Rep:
That might be part of the issue. Gravity bleeding works great for the larger air pockets, but the smaller ones that get trapped in that gear need pressure to push them through the system. However, you don’t want the vehicle to fire. The fluid exchange is too fast at that RPM once the engine is running, and it will pull any air coming through the return line right back through the system. With the ignition disabled (Coil pulled as you had it) crank the engine over again. This time turn a couple of inches each way, and add a couple of inches to your turn with each turn.
When you give your starter a break get out and check the reservoir. If there is any foaming or bubbling just walk away and let it dissipate. Once it’s back to calm fluid again start the bleeding process as I’ve described over. Once you’re able to go lock to lock while cranking the engine over without seeing any bubbles the system should be completely bled of air.
I’m willing to bet your problem goes away after that. Give it a try and let me know how it turns out.
That was Thursday, but I haven't been able to get the Jeep in the garage thanks to a wedding over the weekend, and now we have Hurricane Matthew giving SC the eye. I'll get out and RE-bleed the system this weekend, as I have to change the oil filter adapter O-rings as well. I'll reply back with the results and continued convo with the rep.