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Old August 15th, 2017, 09:15
Royal Nonesuch's Avatar
Royal Nonesuch Royal Nonesuch is offline
1988 XJ Pioneer
Join Date: Apr 2015
Location: Pasadena, CA
Posts: 116
Re: Stripped throttle position sensor hole, what to do?

I had the exact same problem on my (renix) throttle body. The bolt is a M8-24 x 1". I ran a 10-24 tap down the hole (no need to remove or drill anything), and replaced with a 10-24 bolt (i.e. one size larger). It has held perfectly ever since.

Don't know if you have an HO or if the sizes are different, but I imagine not.
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