PDA

View Full Version : roll cage?


sWissfoo
July 16th, 2007, 17:43
im going to build a roll cage, but i want to know whats the best way to put one in? 97 xj, the jeep is stripped so i have all the room i just dont know where to weld it down to?
http://www.naxja.org/forum/<a href=

seanR
July 16th, 2007, 18:57
Order one from these guys, they will send you one cheaper than you can buy the steel, and I can buy steel cheap!

http://www.dandcextreme.com/

HaleYes
July 16th, 2007, 19:35
Order one from these guys, they will send you one cheaper than you can buy the steel, and I can buy steel cheap!

http://www.dandcextreme.com/

Yeah, if you can get them ot ship it!

Ramsey
July 16th, 2007, 19:52
Just don't get in a hurry, expect 4-6 weeks easy. Good product though.

sWissfoo
July 16th, 2007, 20:03
i work at machine shop so i can get dom cheap and i have welder, plus i want to be able to say i created, i just need some help in where to weld it....

IllianaXJ
July 16th, 2007, 20:29
My cage from JCR goes through the floor at the A and B pillars, and also in the cargo area by the hatch. The tubes are welded to "perches" that are attached to the framerails. I can take pics tomorrow morning if you like.

Ramsey
July 16th, 2007, 20:33
Either to plates on the floor or sleeve the frame rails and weld it to that.

seanR
July 17th, 2007, 06:18
I welded my cage to 3 X 3 angle iron, I cut the floor so one of the sides went down along the frame. I then tied that into the frame stiffiners I made.
http://www.midwestxj.org/albums/Jeeplas/000_0295.sized.jpg
http://www.midwestxj.org/albums/Jeeplas/000_0291.sized.jpg
http://www.midwestxj.org/albums/Jeeplas/000_0294.sized.jpg

For the rear, I cut out the top of the shackle box and tied the cage into the shackle bolts.
http://www.midwestxj.org/albums/Jeeplas/000_0289.sized.jpg
I boxed my shackel boxes though.
http://www.midwestxj.org/albums/Jeeplas/000_0290.sized.jpg

I had to get creative for the front, I dont have pict of that.


I hope this helps...

IllianaXJ
July 17th, 2007, 06:27
Here's mine, done by JCR:

A Pillar -

http://i61.photobucket.com/albums/h76/bfourman/XJ/HPIM0764.jpg

B Pillar -

http://i61.photobucket.com/albums/h76/bfourman/XJ/HPIM0765.jpg

Cargo Area -

http://i61.photobucket.com/albums/h76/bfourman/XJ/HPIM0766.jpg

Frame tie-ins -

http://i61.photobucket.com/albums/h76/bfourman/XJ/HPIM0767.jpg

Hope that helps. If yours turns out good, I may be heading your way when I get the 01 ready for a cage!

fatwreck
July 17th, 2007, 09:28
Good pictures in this thread:
http://www.jeepin.net/forum/showthread.php?t=38819

Ramsey
July 17th, 2007, 11:04
Damn thats rusty!

seanR
July 17th, 2007, 11:52
http://i61.photobucket.com/albums/h76/bfourman/XJ/HPIM0767.jpg

Very close to how I tied mine in in the front.
'cept I have a 3X3 plate top and bottom of the floor.

87manche
July 17th, 2007, 13:38
Damn thats rusty!
x2
hasn't brian ever heard of paint!

Ramsey
July 17th, 2007, 13:44
or the south.

sWissfoo
July 17th, 2007, 15:28
when it comes to welding to the unibody, do i have to do it in short beads or can i lay long in hopin that i dont melt through the floor? oh ya thanks for the pics

monkeyevil
July 17th, 2007, 19:07
x2
hasn't brian ever heard of paint!

Things can rust a lot in 4 years :rof:

87manche
July 18th, 2007, 06:23
Things can rust a lot in 4 years :rof:

doesn't MI use that crazy liquid stuff.

we still use good old rust causing salt here in OH.

IllianaXJ
July 18th, 2007, 10:41
doesn't MI use that crazy liquid stuff.

we still use good old rust causing salt here in OH.


That cage has lived in Indiana, which uses good old salt/molasses mix.

I should have painted those perches, but out of sight out of mind.

Blue XJ
July 18th, 2007, 16:13
Things can rust a lot in 4 years :rof:


How much you looking for to do a nice XJ cage?

You can PM me if you don't want to post it.

seanR
July 20th, 2007, 09:19
when it comes to welding to the unibody, do i have to do it in short beads or can i lay long in hopin that i dont melt through the floor? oh ya thanks for the pics
Very short beads, the uni will burn through faster than you think,
Practice with sheet metal and 1/4 plate or something first.
Spent most of your burn time on the heavy and carry the bead to the uni, than quickly return.

It will take a lot of practice!