mudpuddle said:
Hope 1990XJ4x4 doesn't see this. He smells gas....
Can you say BOOM? LOL
Be biggest part of painting anything is prep work. The second is the proper type of paint for what you're painting. I come from a visual display background, so painting is almost second nature for me. The first thing is clean the area to be painted well of any grease old paint, dirt, mud etc. Once it's cleaned well, the old paint is easily removed by a light sanding. Mask off the area to be painted not to over spray, and get a GOOD primer. Don't go cheap, as you get what you pay for. Once the primer is on, and has been let to fully dry, then you take your colour and paint it. If you're using spray paint, use thin even coats. You'll get a better finish with no dripping or globbing doing it this way. Just spray as many thing coats as you need, waiting between each to dry before the next one. You could probably do all you flares in a weekend, as long as you have a garage to work in, or some nice sunny days. Just don't do it when the temp is too low though, as most sprays don't work well at all. Once your done, just be careful with them for a few weeks as they will 'cure'.
Another things you may want to try, which I've been toying with the idea of, I just got the replacement tank into my 90XJ, in which I cleaned all the crap off of it with a wire wheel on my drill, then using a spray that is intended for spraying bedlinings of trucks that don't have an actual bedlining, I covered the entire tank to seal it form rusting and found it work really well. You may be able to use the same product for flares, or the lower body trim. Has a nice non-shiny textured look to it, and inexpensive to buy.
Good luck. Hope you get it repainted without problems!
ps, another thing you could do is remove them fully when you paint them as well, which would mean you wouldn't have to worry about taping off at all. Just hang them when you spray them! Hell, it works great with mannequins!!