thanks for advise!!
the only problem is i am doing a swap this weekend and dont have time to wait for shipping, can these be had locally from Auto parts stores?
so i need to use 5/16 6 point wrench? what is the proper torque?
They should be - they're common parts.
I don't suggest using a tap to clean the holes - get a 1/4"-28x1" hex head capscrew, cut two flutes across the threads (180* apart,) and use that as a "thread chaser." If you screw up with a tap, you can end up cutting crossed threads.
I also tend to replace the OEM screws with 1/4"-28x3/4" socket head capscrews, I find them easier to work with.
As far as install torque, tighten to 14 lb-ft, and consider the use of LocTite #242 (or equivalent) to be mandatory.
The screws should be replaced every time they are removed - in all driveshaft positions (they're cheap enough. The ones on the Double Cardan at the front output on the transfer case should be 5/16"-18x1.75", later ones may be M8-1.25x40mm, or thereabouts.)
The straps may be tempered for reuse, I've had good luck putting them in the oven on the highest setting (typically ~500*F) for an hour, then turning the oven off and leaving the door closed to let them cool. This helps to relieve stresses gained from work hardening (I know it's not a high enough temperature for thorough tempering...) but you're really better off to replace them. Your local should have them in the HELP! Section - the screws that come with it should have threadlocker preapplied (it will be a blue patch on the threads.)
If you manage to cross thread a tap into an already tapped hole... you are more clumsy than me, which is saying a lot :dunce:
The transfer case ones are 5/16-24x1.25", not 5/16-18x1.75" - and I've never, ever seen metric ones there, even on 01s. Dana/Spicer loves their SAE hardware.
x2..."Can re-use them but shouldn't"?
I have never even seen a new one let alone used one.
Driveshafts go on and off all the time.
Don't heat them, don't cool them. Just clean the junk off the strap so it seats on the bearing cap. On that subject- the axle side yoke has tabs that the caps must sit inside of- make sure they do, or you will damage the yoke and/ or the straps.
Size of bolts heads are 5/16" - 8mm. Again, never seen a new one.
Torque is "tight" with my hand choking the wrench handle, or using a short wrench. OEM uses thread loc.
-Ron
x2...
ive alway just reinstalled them without much of a second thought. ill usually use a 5/16" 6 point to break them loose, then i have a little 8mm ratchet wrench to zip them off. i have a couple friends who work at offroad shops, and swear its 8mm, ive messed up too many Tcase bolts to listen to that (just one actually, but thats all it takes to ruin your day).
8mm and 5/16 are something like 2.5 thousandths of an inch apart. With a good quality 6 point it doesn't matter... with a shit quality one, or a 12 point, or both, it's a day ruiner.
Ask them to throw a thread gauge on the damn bolts and explain why a 1/4-28 threaded reduced head bolt has an 8mm head, eh? Maybe that will get through to them, but probably not.
And I do the same thing... 6 point to break em free, then a gearwrench to spin them out. I don't have all damn day to use a regular box wrench on them.
I chucked them and went to u-bolts when I replaced the leaking yoke.
I talked to my driveshaft guy about replacing the yoke with a u bolt style
and he told me the reason they went to straps is because, with u bolts you
can over tighten them and actually distort the caps out of round and cause
a bind which could lead to premature wear/failure....something to think about!
Hans
And you can't with a strap? It may be more difficult, but I'm sure it's still possible.
However, anytime you're dealing with bearing crush, just do the job right. Saves work (and REwork...)
And you can't with a strap? It may be more difficult, but I'm sure it's still possible.
However, anytime you're dealing with bearing crush, just do the job right. Saves work (and REwork...)