Try to get 97-99 since they don't have the aluminum 0331 head that may crack.
Get a list of all work that has been done.
Cooling system, suspension, tune up, etc.
If there are no records, skip it.
The owner neglected it or is too stupid to keep records.
Bad owner either way.
Body
- Check for rust. Anything beyond minimal rocker panel rust is a dealbreaker. Floor pans, etc.
- Inspect exhaust. Listen for holes in exhaust
- Check the tires for dry rot and low tread.
- Check the steel wheels for surface rust.
- Check saggy Rear Liftgate Struts
- Driver’s door check pin and bracket (door popping)
- Do all doors seal properly? Aligned?
- Check entire suspension (Trackbar, control arms, Front Lower Steering Stabilizer, FrontSway Bar Bushings and End Links)
- Inspect hubs and u-joints for play. (if you can jack it up)
Engine
- Test hood release cable
- Check battery and cables for corrosion.
- Check for valve cover gasket leak.
- Check for oil filter adapter gasket leak.
- Check for cracked exhaust manifold.
- Check if coolant is green. Brown means no sale.
- Start engine with radiator cap off, and make sure no bubbles in coolant.
- Inspect serpentine belt.
- Check the oil level.
Interior
- Test ALL windows, lock, switches, heater controls, etc.
(They break. Test ALL of them. Test each passenger door lock and window switch.)
- Check Rattling 4WD shifter
- Test horn (means broken clockspring)
- Test ALL headlights, blinkers, interior bulbs.
- Check for ant dashboard engine lights. Airbag light.
- Test radio, and test each speaker. The speaker wires crack.
- Test AC. Cold?
- Test heater for heat (clogged heater core,
- Test heater in vent ALL settings! (busted vacuum line)
Driving
- Does tranny clunk into gear? (How big a deal is this?)
- Test reverse
- Make sure it idles smoothly.
- Test if 4WD works.
- Test brakes.
- Test alignment (let go of wheel and see if it drives straight)
- Test cruise control (means broken clockspring)
- Get to highway speed and test for wobble.
- Sharp turns. Any klunks or pops from the suspension?
Once you buy it:
Replace all fluids.
As far as working on the Jeep, you need some serious tools. If you are a just screwdriver and socket set guy, you are in for a rude awakening. Because of the age and rust, these are very difficult cars to work on. You will need to step up into the pros. MAPP torch, eye/face protection, angle grinder, dremel, breaker bars, bench vice, air compressor, welder are all mandatory if you plan to do anything more than changing an air filter.