TSB 18-031-03
SUBJECT:
4.0L Rough Engine Idle After Restart Following A Hot Soak
OVERVIEW:
This bulletin involves the installation of a fuel injector insulator sleeve.
MODELS:
2000-2004 (TJ) Wrangler (Domestic and International Markets)
1999-2004 (WJ) Grand Cherokee (Domestic and International Markets)
2001-2004 (WG) Grand Cherokee (International Market)
2000-2001 (XJ) Jeep Cherokee (Domestic and International Markets)
NOTE: This bulletin applies to vehicles equipped with a 4.0L engine (sales code = ERH)
SYMPTOM/CONDITION:
Customers may describe a 20 to 30 second rough idle following the restart of a heat soaked
engine. This condition may be most noticeable when the engine is restarted following a
prior 10 to 20 minute heat soak in hot ambient conditions of approximately 32 C (90ºF)
or higher. This condition may be consistent with short city stop-and-go driving trips and
can be aggravated by the use of fuel with a high ethanol content. Depending upon
various conditions a MIL may occur due to DTC P0303 - Cylinder #3 Misfire.
This condition may be caused by heat from the exhaust manifold that following engine
shut down migrates to the area around injector #3 and causes fuel vapor to form
within the injector. This in turn may cause a momentary misfire of cylinder #3 until
the fuel vapor is cleared of injector #3. The insulator sleeve lowers the injector #3
temperature to a point below which the fuel will not normally vaporize.
I know you said you have a '99, but the intake and exhaust manifolds are mostly the same, so I don't see why it couldn't be the problem. From what I've heard, the koozie solution offered by the stealership doesn't really do much. I pulled the whole fuel rail and wrapped it and all the injectors in heat sheath and cool tape. That seems to get it to happen less frequently. The next solution I'm working on right now is installing hood vents, after that I'm going to wire my electric fans (just ordered the kit from dirtbound) to stay on for awhile after shutoff.