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When I find more time im going to cut away a little more of the fender and then rap the bumper tube around it. Then, weld in a small fender flare and attach it to the new fender tubing.
About 5/8". I tacked one side down to the table with a piece of 1 1/2 under it. Then beat on the opposite side. Its 3/16 and still didnt take much to bend it.
Looks good!
I have been thinking about doing the same thing. Do you add any undercoating or sealer between the factory side panel and the plate? All I can think about is road salt getting in between there and rusting.
Im temporarily running the filler to a sealed ammo can on the inside. Once I stretch it ill be junking the gas tank for a cell that will be partially pushed up vertically into the floor right behind the axle.