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Anyone done tube fenders like this???

J

JEEParon

NAXJA Forum User
Location
Sandy, OR (PDX)
Ive searched all over but couldnt find a tube fender done the way i have thought out. I want to do a tube fender that is shaped and looks similar to stock flares. The first tube flush with the cut out fender and a second placed a few inches out and down at a 45 degree angle, with some sheet metal to cover up the gaps. All painted black. Heres what im talking about. Sorry for the quick pos MsPaint job.
black is the tube, grey is the sheetmetal. the front view is just to show the angle between the tubing

tubefenders.jpg


I still havent gone through and figured out how everything will be braced up to the unibody, but i know i will tie them into the tube rockrails and tube front bumper i will eventually have. So give any thoughts or if you know anyone has done anything similar.
 
have you seen EricsXJ cage build? if not head over to adfab and check out his flares that are tied into the exo...
 
Following the body might be tricky on the inboard tube. Most that I've seen just do the outboard tube and fill in between the tube and the body with sheet metal. You could put it at any angle you want. Once the tube is in place it's probably not that hard to make some templates out of cardboard. If you're good with body work it shouldn't be that bad.
 
dgrigorenko said:
have you seen EricsXJ cage build? if not head over to adfab and check out his flares that are tied into the exo...
Click to expand...

Ya ive seen that. I dont want to take away my whole fenders. Awesome build though.



jonnyghost said:
Following the body might be tricky on the inboard tube. Most that I've seen just do the outboard tube and fill in between the tube and the body with sheet metal. You could put it at any angle you want. Once the tube is in place it's probably not that hard to make some templates out of cardboard. If you're good with body work it shouldn't be that bad.
Click to expand...

you know of any pics or build links?
 
I'm working on a set right now similiar to the ones in some of those pics. Mine are going to be bolt on. I only have a few cell phone pics of them so far. But here's what I have.

tubeflares1.jpg



tubeflares2.jpg



tubeflares3.jpg



tubeflares4.jpg



tubeflares5.jpg



tubeflares6.jpg
 
Captain Ruggy said:
I'm working on a set right now similiar to the ones in some of those pics. Mine are going to be bolt on. I only have a few cell phone pics of them so far. But here's what I have.

tubeflares1.jpg



tubeflares2.jpg



tubeflares3.jpg



tubeflares4.jpg



tubeflares5.jpg




tubeflares6.jpg
Click to expand...

They look excellent man, and exactly what I was considering doing, after seeing how well they are turning out. I think I need to get some steel.. Keep us posted on the project and you move forward with pics..
 
Will do. They are a real pain in the but. I think If I was welding them onto the jeep it would be much easier. This way there is a lot of taking them off and putting them back on. It would be nice to be able to just take them onto the jeep and go from there, but I want to be able to take them off easily if I need to.

I am also bracing them from behind to make the whole fender stronger. I don't want them to get ripped off.

Also I am only going to the lower body line which makes it a little easier and I think it looks better too.

I think my issue will be where they meet up to the body isn't perfect. I need to find something to fill in little gaps here and there. I cut the sheetmetal with a jigsaw and the cuts weren't perfectly straight.
 
Here's a little update on my flares. I had a chance to work on them today. three are finished, other then bedlining. I just sprayed them with flat black until I can bedline them. I am happy with them so far. Here's a few pics. Enjoy.



tubeflares7.jpg


tubeflares8.jpg



tubeflares9.jpg



tubeflares12.jpg


This is my 14 year old son standing on the front flare he is 125 pounds, so I think they are fairly strong.
tubeflares14.jpg



And the back one.
tubeflares15.jpg



tubeflares10.jpg
 
IllianaXJ said:
Not exactly what you're looking for, but here's something close. They're tied into the ARB and my rock rails.
Click to expand...


The only thing I would worry about with that, would be if you get any frame flex then the welds where they meet the bumper and rock rails would be put under a lot of stress. I do like your design though.
 
Captain Ruggy said:
The only thing I would worry about with that, would be if you get any frame flex then the welds where they meet the bumper and rock rails would be put under a lot of stress. I do like your design though.
Click to expand...


How do you figure that? Look at all the hybrid and exo cages. They run tubes like that all the time and the welds don't crack. Frame stiffeners would help get rid of the frame flex if you're worried about that.
 
I understand that, but not everyone is running stiffeners or cages.

If i'm wrong then fine, but the jeep pictured looks like it's welded to the rock slider and then to the bumper. I don't know if he has any other structure to the frame or anything else that would stop it from flexing. But if he doesn't, then I would be worried about the welds cracking the sliders or the bumper.

A stock xj frame flexes alot.
 
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